Professional Casting Parts Manufacturer in China
Molding R&D, Casting, Machining, Surface Treatment, Inspection, Packing & Loading, Aftersale service etc.
Application |
Heavy truck parts/ Light Truck parts/ Valve / Pump / Agriculture Machinery / Elevator Part / Construction Tools / Printing Press Equipment / Auto Parts / Fireflghting Equipment /etc |
Process |
Mold Macking, Casting, Machining, Surface treatment, Inspection, Packing, Loading |
Materials |
Grey cast iron, Ductile cast iron, Carbon steel, Stainless steel, etc |
Casting technical |
Clay dry sand casting / resin sand casting / precision casting / investment casting / lost wax casting / shell-mould / silica sol casting / water glass casting |
Casting blank size |
2mm-1500mm / according to customer's requirement |
Casting blank weight |
0.1kg-2000kg |
Casting tolerance |
CT5-CT8 |
Machining tolerance |
0.01mm |
Machining |
Lathing / Milling / Turning / Boring / Drillig / Tapping / Grinding / etc |
Surface qulity |
Ra0.8-Ra3.2 / according to customer requirement |
Surface treatment |
Shot blasting / Polishing / Painting / Powder coating / Anodizing / Zinc plating / Nickel plating / blacking / etc |
Quality control |
100% inspection berore shipment |
Design / File / formats |
3D, Auto CAD (IGS,DXF,DXF,DWG,STP, STEP,STL,X-T) / Soild Works / Unigraphics / PDF /etc |
Certification |
ISO9001:2008 |
Package |
Bubble plastic bag / polybag / pallet / wooden case etc |
Sample |
Available |
OEM service |
Available |
Custom Sand Castings
From simple to complex metal parts, sand casting is a versatile casting process. Due to this versatility, custom sand cast parts can be manufactured in a wide variety of shapes and sizes, most metal alloys and small to large quantities. As a custom sand-casting supplier, XHX Precision Industry provides high-quality machined castings. Our state-of-the-art foundry, machining and surface finishing equipment ensures the best quality parts. We are very reliable and offer stocking programs in our warehouse. Make XHX Precision Industry your best choice for custom sand cast parts for all commercial industries as well as all architectural applications.
We use the sand casting process to produce a wide range of parts in many different metals. We supply as-cast parts but prefer to supply machined castings, as this helps us find defects during the machining process, before shipping to you.
We provide full project consultation to help you:
Choose the best method of manufacturing your parts
Suggest the material best suited to your products
Refine your designs to match the manufacturing method chosen
Save on costs
XHX Precision Industry' experience and commitment to quality, allow us to offer you the best parts for your requirements. Regardless of industry or application needs, we have a technical support team ready to help with any questions on your projects.
Custom Die Casting
The die casting process utilizes die molds that are injected with high-pressure liquid metal to create parts, components and custom products. The ability to produce a large number of products at a very low cost per unit is one of the biggest draws of custom die casting. There are also a broad range of metal alloys that can be used within the die casting process, including aluminum, copper, magnesium, zinc and other special die casting alloys.
XHX Precision Industry provides premium quality custom die casting services for your part, component and product needs. The die casting process also allows for the creation of parts with complex shapes and unique tolerances. Our custom die cast products can be created with very short leads, which allows for quicker customer turnaround times. At Deeco Metals, we can create die castings that range from a couple Grams to 100s of kgs.
Die Casting Advantages
At XHX Precision Industry, our custom die casting processes provide numerous benefits over other types of metal working methods. Our die casting services produce parts that are durable, stable and provide high-quality functionality. Some of the other advantages associated with die casting, include:
Excellent strength to weight ratio
Dimensionally accurate
Enhanced stability
High speed production
Multiple finishing techniques
Easy assembly
Custom Investment Castings
Investment casting, in which molten metal is poured into an expendable ceramic mold, is one of the world's oldest manufacturing processes, dating back thousands of years. The mold is formed by using a wax pattern or model-a disposable piece in the shape of the desired part.
The wax model or pattern can be used by itself to cast a single piece or attached to a wax "casting tree" (or gating system), with multiple other pieces for higher volume production. The wax model or casting tree is first dipped into a ceramic slurry, then into a ceramic powder, multiple times, until a thick coa forms around the model and/or tree. The resulting ceramic mold is then cured to achieve the required hardness that finally becomes the mold for the investment casting process.
Investment casting is often referred to as "lost-wax casting" because the original wax pattern is melted out of the mold after the ceramic has cured. The base metal being used is then poured into the remaining cavity, filling the inside shape.
Passivation
We offer passivation services for the removal of metal oxides; heat-treat scale, and other foreign materials from stainless steel and other metals, leaving the surface chemically clean and prepared for further processing.
Silk Screening
XHX Precision Industry offers color choices in single, dual, triple or multi-color variations and Pantene color requirements. Telecommunications and Commercial Industries use silk screening on boxes, panels and various other parts and products.
Gold Plating
Gold Plating is used for many different electronic and electrical purposes, where the part is designed to operate on complex, high-reliability electronic devices. The majority being applied to three specific types of components: semiconductors, printed/etched circuits, contacts/connectors and high-end decorative items. Industries also use Gold plating for decorative applications.
Silver Plating
Industrial Silver plating provides an economical coating typically used for telecommunication and electrical products. It bestows a surface that can be soldered and exhibits low electrical resistance. The tarnish resistance is equal to that of a good water dip lacquer coating.
Electroless and Electro-Deposited Nickel Plating
These Nickel Plating processes deposit a uniform thickness of Nickel onto products by chemical reduction; this allows even the most complex shaped product to be plated with no edge build-up. Other advantages of Nickel Plating include superior chemical and corrosion resistance, a hard, highly protective, bright, and reflective coating that yields excellent wear.
Shot Blast Finishing
We offer Shot Blasting operations for providing various surface finishes on Cast products. It can produce a cosmetically better-looking product. We offer various size shot for different surface finishes.
Tin Plating
Tin plating is extensively used in Food, Electrical, and Electronic Industries. Because it is safe and nontoxic, Tin is universally utilized in the Food Processing Industry. Plus offers first-rate corrosion resistance and is pliable with low porosity. Also used for Electrical and Electronic, Tin plating has the ability to protect base metals from oxidation, thereby preserving the potential for soldering.
Zinc and Zincate Plating
XHX Precision Industry offers two types of Zinc plating: Alkaline Zinc exhibits good brightness, ductility, and chromate receptivity, and has reliable and consistent coverage. Chloride Zinc deposits an outstanding brightness and plates difficult substrates such as castings.
High-Quality Metal Sourcing Supplier
Having a high-quality metal sourcing expert and supplier in your back pocket is the key to continued profitability within your industry. If you have been searching for a strategic sourcing and structured logistics services provider that understands your company's unique needs, XHX Precision Industry is your trusted partner.
Metal Sourcing Quality Control & Reliability
Whether you're looking for top-quality metal sourcing quality control standards or a metal supplier that can consistently provide you with the materials you need, when you need them, XHX Precision Industry has you covered. With qualified experts throughout every department, XHX Precision Industry provides the most precise quality control standards in the industry.
1) ISO 9001:2015
We achieved certification to ISO-9001-2015. In this way,we standardized our production process, and made the quality stable, and also reduced the costs.
2) Raw Material Inspection
Incoming raw material were kept in control strictly, because we believe raw material in good quality is the foundation of the high quality of the products.
All the raw materials are bought from the certificated sources stably. Product quality documentations and inspection reports must be provided by the supplier, and random inspection will be implemented during the materials' arrival.
3) Computer Simulation
Simulation programs tools (CAD, Solidworks, PreCast) are used to make the engineering works of casting more predictable to eliminate the defects and improve the stability.
4) Chemical Composition Testing
Chemical composition analysis to the castings is required to ascertain the chemical composition of a heat of steel. Specimen will be taken and tested both pre-pouring and post-pouring to control the chemical composition within the specification, and the results must be doubled checked again by the third inspectors. The specimens being tested also are kept well for two years for tracking using. Heat numbers can be made to keep the traceability of the steel castings. The Spectrometer and Carbon Sulfur analyzer are the main equipment for the chemical composition testing.
5) Non Destructive Testing
The non destructive testing can be processed to check the defects and inner structure of the castings.
- Magnetic Particle Examination
- Ultrasonic Flaw Detection
- X-ray Examination
6)Mechanical Properties Testing
The mechanical properties testing must be done strictly by the professional equipment as in the following:
- Metallographic Microscope
- Hardness test machine
- Tension tester
- Impact strength tester
7) Dimensional Inspection
Our dimensional inspection can be the one or full of the following method.
- Vernier Caliper of High Precision
- 3D scanning
- Three -coordinates Measuring Machine